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Thermoforming Process Optimization Technologist

  • Hazle Township, PA
  • 59,000 - 99,000 USD Annually

Thermoforming Process Optimization Technologist

Picture your day on the production floor: you arrive at the thermoforming lines before a startup, shoulder-to-shoulder with the Process Team Leader. Together you dial in parameters, confirm material behavior, and bring a new job smoothly into production. Mid-shift, you huddle with corporate engineers to plan an R&D trial for an upcoming product. Before the day ends, you fine-tune a process, document the changes on process definition sheets, and coach teammates on best practices—all while keeping safety and quality front and center.

What you’ll do

  • Proactively identify opportunities to enhance thermoforming process capability and throughput on the floor.
  • Partner with the Process Team Leader to resolve ongoing processing issues and stabilize lines.
  • Support setups and help bring lines into steady, repeatable production.
  • Collaborate with corporate engineers on new product development and R&D trial requests, participating in job start-ups.
  • Continuously improve overall product quality using established programs and standards.
  • Apply a thorough understanding of material behavior in the thermoforming process to optimize settings.
  • Assist with commissioning and start-up of new equipment, providing hands-on process support.
  • Maintain, update, and organize process definition sheets and the associated tracking system.
  • Operate thermoforming equipment and peripherals; use basic hand tools confidently for adjustments.
  • Maintain high technical proficiency gained through experience and on-the-job learning rather than prolonged coursework.
  • Accurately record, track, and maintain required process and quality information.
  • Perform other duties as necessary.

How you’ll work

  • Safety: Actively engage in company safety programs, policies, and procedures.
  • Quality: Build and sustain ISO-compliant processes and documentation.
  • Training: Develop and deliver training to operations teams as needed.
  • Leadership: Demonstrate action orientation, clear communication, engagement of others, results focus, ability to manage complexity, and situational adaptability.
  • Communication & Teamwork: Collaborate effectively across functions, foster openness and trust, and multitask with composure and priority management.
  • Technical Knowledge: Understand company products, materials, manufacturing methods, equipment capabilities, and standard manufacturing business processes—from concept to commercialization.
  • Maintenance & Repair: Use sound mechanical aptitude to troubleshoot and choose the right corrective actions.
  • Project Management: Provide direction and support during manufacturing introductions and apply a thorough understanding of the NPD process.

Tools & technologies

  • Thermoforming Machine (and related peripherals)
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