Quality Engineer

Aegis is seeking a Quality Engineer to join our client's organization in Beloit, WI. The ideal candidate has the following skills & experience:

Requirements:

  • **Must Haves

**

  • Bachelor's degree in Engineering, ASQ Certified Quality Engineer, or equivalent training and experience
  • 2–3 years of experience as a Quality or Process/Manufacturing Engineer
  • Knowledge of AIAG PPAP requirements
  • Education and experience in statistical methods, including SPC and gauge R&R
  • ISO 9000 experience — Lead Auditor qualifications in particular
  • Experience working with vendors/suppliers, including audits, scoring, and corrective action
  • **Nice to Have

**

  • Knowledge and experience in DFM (Design for Manufacture)
  • Hands-on experience with Faro Arm and other gauges for qualifications, calibrations, and tooling checks
  • Lean / Poka-Yoke and continuous improvement team experience
  • Warranty program or customer complaint analysis experience

Responsibilities:

  • Supplier quality — selecting/evaluating suppliers with Supply Chain, setting incoming inspection criteria, leading supplier containment and corrective actions, reviewing supplier scorecards
  • Nonconforming material disposition, root cause analysis, and corrective action plans
  • Warranty — determining coverage with SMEs and preparing warranty metrics for review
  • Risk assessment with Engineering using PFMEA and DFM; adjusting control/inspection plans; design verification & validation; FAT/SAT measurements and data analysis
  • Measurement systems analysis (GR&R, MSA), calibration frequencies, Faro Arm and gauge work
  • Preparing quality metrics and analyzing data to prioritize improvement efforts
  • Planning and performing internal ISO audits; updating QMS documentation
  • Continuous improvement — Lean, Poka-Yoke, tracking CI projects

You should be proficient in:

  • 5 Why (Root Cause Analysis Method)
  • Advanced Inspection & Gauge Measurement
  • AS9100 Experience
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