Aegis Manufacturing & Engineering
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Process Engineer

  • South Bend, IN
  • 70,000 - 110,000 USD Annually

Process Engineer

Position Summary

Seeking an experienced Process Engineer to develop and improve manufacturing processes for precision-machined components. This role will focus on creating efficient methods to produce parts from customer drawings while driving continuous process improvements across machining operations.

Key Responsibilities

  • Develop manufacturing processes based on customer-supplied drawings and specifications.
  • Improve existing machining processes to increase efficiency, quality, and productivity.
  • Apply knowledge of product design, tooling, materials, fabrication, and assembly.
  • Work with operators to identify and implement process improvements.
  • Collaborate with equipment vendors on tooling and manufacturing solutions.
  • Select and apply appropriate tooling including cutting tools, tool holders, fixtures, inserts, and boring bars.
  • Support CAD/CAM programming and machining process development.
  • Ensure processes meet quality and manufacturing standards.

Qualifications

  • 10+ years of machining or shop experience in a manufacturing environment.
  • Strong machining and CAD/CAM background (required).
  • Experience in aerospace manufacturing preferred.
  • Ability to use standard inspection equipment.
  • Knowledge of tooling, fixtures, inserts, and machining accessories.
  • Proficiency with Microsoft Word, Excel, and Outlook.
  • Strong problem-solving, communication, and process improvement skills.
  • Ability to follow written and verbal instructions and communicate effectively in English.

You should be proficient in:

  • Continuous Improvement
  • Machine Building/Assembling
  • 5 Why (Root Cause Analysis Method)
  • Advanced Product Quality Planning (APQP)
  • ISO 22000
  • CNC Programming
  • CNC Machine Repair
  • Troubleshooting Industrial Automation Equipment
  • Process Engineering
  • Production Optimization
  • Kaizen
  • Lean Manufacturing Principles
  • Six Sigma Experience
  • National Aerospace and Defense Contractors Accreditation Program (NADCAP)
  • Budgeting / Forecasting Experience
  • AS9100 Experience
  • Non-conforming Product ID
  • Non-standard practice ID
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