Electro‑Mechanical Controls Maintenance Technician

Build, stabilize, and elevate automated production

Imagine you’re on the line when a vision sensor flags a misalignment. You isolate the fault, tweak the robot path, verify with gauges, log the fix in CMMS, and coach the operator on a better check. Later, you adjust an adhesive dispense profile during a changeover, then stay late to push a servo drive swap so the morning crew starts strong. That blend of hands-on skill, systems thinking, and documentation is exactly what we’re looking for.

Where you’ll work

High-automation manufacturing with robotic cells, PLC/HMI controls, hydraulics, pneumatics, and soldering processes. Schedules can be irregular. You will encounter chemicals, high voltage, loud noise, and hazardous waste—safety and environmental compliance are non-negotiable, including proper hazardous material handling and disposal.

Your impact by level

Level 1: Foundation

• Start up/shut down equipment and execute changeovers.
• Quickly respond to production interruptions to maximize availability.
• Troubleshoot fundamentals across pneumatics, soldering, robots, tip changers, and assembly fixtures.
• Handle barrel/drum changes, weight checks, and changeover tasks.
• Work with multiple adhesive types; resolve dispense issues.
• Track PMs and repairs in CMMS; share updates in crossover meetings and equipment logs.
• Understand production metrics and escalation paths.
• Follow all HSE policies and applicable regulations; handle hazardous materials correctly.
• Perform other duties as assigned.

Level 2: Systems troubleshooting

• Carry forward all Level 1 work, plus:
• Diagnose PLC programs, hydraulics, pneumatics, servo drives, and vision systems.
• Interpret electrical schematics, pneumatic prints, and blueprints; replace hydraulic/pneumatic components.
• Rebuild solder heads; troubleshoot robot programs.
• Use gauging fixtures for quality verification.
• Adhere to all HSE requirements; additional duties as assigned.

Level 3: Programming and optimization leader

• Extend all Level 2 scope, plus:
• Edit robot paths; teach and calibrate vision systems; implement HMI modifications.
• Create/modify PLC ladder logic and HMI applications; produce pneumatic diagrams and electrical schematics.
• Apply GD&T and metrology; leverage industrial network protocols.
• Improve soldering processes; perform servo drive replacements and tuning.
• Generate blueprints/drawings and contribute to engineering design.
• Train technicians and operators; support assessments and deliver targeted training.
• Lead problem-solving, continuous improvement, and departmental initiatives.
• Maintain HSE compliance; additional duties as assigned.

What you bring

Level 1

• 1–3 years of mechanical/automation machine repair.
• Hands-on troubleshooting across assigned equipment.
• Mechanical knowledge of pneumatics and electrical.
• Clear written and verbal communication; collaborative mindset.
• English proficiency required; Spanish bilingual preferred.

Level 2

• All Level 1 qualifications, plus:
• Associate’s in a technical field and/or significant experience or apprenticeship (journeyman) with 2–3 years in automation.
• 4–6 years troubleshooting/repairing automation, hydraulics, and electrical systems.
• PLC/HMI software navigation, connectivity, and troubleshooting proficiency.
• Ability to modify Allen Bradley PLC programs and refresh HMI applications.
• Skill in modifying/optimizing vision sensor programs.
• Experience with industrial robotics (ABB preferred), including troubleshooting and minor program adjustments.
• Fluent reading of electrical schematics, blueprints, and pneumatic/hydraulic diagrams.

Level 3

• All Level 2 qualifications, plus:
• 7+ years progressive automation/maintenance work with advanced programming/troubleshooting.
• Demonstrated expertise rebuilding machinery and integrating hydraulic, pneumatic, electronic, and robotic systems.
• Advanced PLC ladder logic/HMI development; pneumatic and electrical diagram creation.
• Vision system calibration and advanced robot path optimization.
• GD&T knowledge and precision metrology experience.
• Ability to contribute to design reviews and ensure code, safety, and maintainability compliance.

Physical demands

• Stand 8–12 hours/day.
• Lift up to 35 lbs repeatedly each hour.
• Frequent bending, twisting, turning, and lifting.
• Repetitive hand activities: gripping, grasping, pinching, squeezing.

Technical strengths and tools

• Strengths: mechanical troubleshooting; preventive maintenance and inspections; industrial robot programming; pneumatics troubleshooting; maintenance and repair; CNC setup/changeover.
• Platforms: Allen Bradley PLCs and HMI systems.