Aegis Manufacturing & Engineering
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Metrology & Manufacturing Quality Engineer (Automotive)

  • Elkhart, IN
  • 75 - 90 USD Annually

Are you the go-to expert for GD&T, GR&R, and APQP?

If you thrive on turning data into decisive actions and love the rhythm of production lines, this role is for you. As our Metrology & Manufacturing Quality Engineer, you’ll shape launches, solve complex problems, and elevate our QMS.

Your Impact

  • Lead quality planning for new product introductions with full APQP rigor.
  • Translate risk analysis into robust PFMEAs/DFMEAs, Control Plans, process flows, and work instructions.
  • Support injection molding, stamping, and light assembly with hands-on floor presence.
  • Keep supply uninterrupted by spotting trends, driving SPC-based actions, and coordinating cross-functional fixes.

What You'll Own

Problem Solving & Customer Focus

  • Lead internal and customer-facing root cause investigations and corrective actions.
  • Investigate and document nonconformances tied to internal manufacturing and suppliers.
  • Plan, coordinate, and interpret component and subassembly testing to determine scope and root cause.
  • Author customer corrective action reports; review/approve supplier corrective actions.
  • Approve supplier PPAPs aligned to AIAG standards and best practices.

Measurement Authority

  • Act as the metrology authority: measurement systems analysis, GR&R, capability studies, and SPC.
  • Advise on proper GD&T and tolerance stack-ups for drawings and assemblies.
  • Verify FMVSS, ECE, ISO, and SAE testing—performed internally or via accredited third-party labs.
  • Turn metrology insights into tooling and process corrections.

QMS Leadership

  • Implement, sustain, and improve our QMS to ISO 9001:2015 and IATF 16949.
  • Participate in internal audits and refine procedures and system processes.
  • Track and drive improvements for COQ and COPQ.
  • Perform additional duties as assigned by the Quality Manager.

Do You Have What It Takes?

  • Automotive experience preferred, including work with global OEM customers and suppliers.
  • Strong communication across writing, speaking, and presentations.
  • Deep analytical skills and root cause problem-solving ability.
  • Leadership that influences and mentors cross-functional teams.
  • Proven, time-sensitive decision-making grounded in data.
  • Hands-on with APQP, PPAP, PFMEA, DFMEA, Control Plans, MSA, SPC, and structured problem solving.
  • Experience with manufacturing processes and/or tooling design.
  • Audit experience within quality systems.
  • Six Sigma Green Belt or higher preferred.
  • PC proficiency: Microsoft Word, Excel, PowerPoint, Outlook.

Minimum Qualifications

  • Bachelor’s degree in Quality, Manufacturing, Engineering, or related technical discipline.
  • 3+ years in Quality Assurance.
  • History of innovative solutions to complex technical challenges.
  • Ability to build strong relationships with customers, suppliers, and internal teams.
  • Experience collaborating with contract manufacturers, suppliers, and distributors.

Work Conditions

  • Occasional standing, walking, sitting, stairs, kneeling, crouching, and lifting to 30 lbs.
  • Valid passport; up to 20% domestic and international travel.
  • Office and manufacturing floor within the same facility; moderate noise levels.
  • Occasional outdoor, all-weather exposure.
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